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Tool FYI
Misc FYI
Trade Associations/Publications
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Frequently Asked Questions & Frequently Made Statements
The Hydraulic Advantage
While it is basically a given that a majority of workers are using
pneumatic breakers for handheld applications, some jobs require more
breaking force. In such cases, a common and effective solution is
a rig-mounted breaker. A breaker attachment of this sort is usually
powered (or at least assisted) by the hydraulics of the skid-steer
loader, backhoe or excavator to which it is mounted.
The use of hydraulic power for attachments like breakers is universally accepted, so it
should not seem like a drastic leap for hydraulics to become a popular
power source for handheld equipment. However, even though hydraulic
handheld equipment has been around for more than three decades, pneumatics
are preferred and used far more—by approximately a 6-1 margin over
hydraulics. And some believe even that ratio is overestimating the
penetration of hydraulics into the handheld equipment market.
Such a discrepancy would be easier to comprehend if it were the case that
a pneumatic tool powered by an air compressor provided substantial
advantages over a hydraulic tool and a hydraulic power pack. But in
fact, a closer comparison between the two options actually indicates
that hydraulic handheld equipment may be the superior choice.
Source: Roads & Bridges August 2008 Volume: 46 Number: 8
Hydraulic tools get too hot.
Not our tools. The fact is, improperly designed hydraulic systems
create heat. Tools don't create much heat. Simply put, good hydraulic
tool circuits enable good hydraulic tool performance.
Still skeptical? Take the HIPPO challenge: We'll hook up YOUR tools
to OUR powerpacks, and let you see - and feel - for yourself!
What if I spring a leak in my hydraulic hose?
First, the likelihood of a hose bursting is very, very small. Something
else would break (pump, PTO) before a hose would burst. Second, even
if you did have a leak, (from a loose fitting or worn-out seal), all
you'd have is a leak. No different than if your diesel tank leaks,
or if the hydraulics on your snowplow/hoist/skid-steer/loader/etc
leaks.
And if you're worried about the environmental impact, you can buy
non-toxic, non-petroluem
based, environmentally friendly hydraulic oil that doesn't even
get reported on "leaks" smaller than 50-gallons!
Additionally, you're right to be worried about oil. Which is
exactly why you shouldn't use any pneumatic
tool in a confined space application. Hydraulic tools don't produce
any exhaust-air creating noise, dust or breathing problems. Like
Silicosis,
otherwise known as pneumonoultramicroscopicsilicovolcanoconiosis
- The longest word in the English language!
If you're oiling your tools properly - and we know you are - then
what do you think is being sprayed into the air, each time the tool
vents its exhaust? If you guessed, "Really
tiny, airborne droplets of oil that like to float around until somebody
breathes them into their lungs", then you guessed right!
(Call 1-800-844-0624 to redeem your prize)
Hydraulic tools don't hit as hard
Nothing could be further from the truth. But before we "wow" you
with the facts of the matter, consider this: When was the last time
you saw a dump truck with a pneumatic hoist? What about the lift
cylinders on your wheel-loader? Are they hydraulic, or pneumatic?
How about the lift cylinders on your skid steer? Your backhoe? Starting
to get the picture?
There's a reason you don't see pneumatic power being used in these
applications: Power! No other medium transmits
input power into output power as efficiently as hydraulics.
And the reason for that is, oil doesn't compress like air
does. If you apply pressure to air, it will compress. If you apply
pressure to oil, it wants to go somewhere!
The best air tools on the market, the day you take them out of box,
might be 30% efficient. That is, the tool is able to utilize 30%
of its input power to actually perform work. If you send 10HP to
an air tool, you have about 3HP available to do work.
Compare that to hydraulic tools: The average hydraulic tool (after
many hours of use) is 85% efficient. If you put 10HP into the tool,
you have about 8.5 available for work. The rule of thumb is, 3:1
Hydraulic tools are 3 times more efficient than air tools. (We like
pneumatic tools too...remember, our units have hydraulic AND air,
so we give you the ability to use whatever tool you want.) But in
regards to the power of hydraulic tools, the verdict is in: They
simply are more powerful. It's just physics.
Will hydraulic tools operate in freezing temperatures, when
our air tools freeze up?
Yes. Air contains moisture, therefore, air tools contain
moisture, and when the temperature drops below 32-degrees F, moisture
(water) turns into ice, freezing up tools.
Not so with hydraulic tools. The pour point (the lowest temperature
at which an oil will flow) for oil doesn't factor in until it gets
really cold, (about 30-40 below) or about 60-70 degrees
below the point where water freezes.
How long will hydraulic tools last?
Years. Assuming there isn't deliberate & intentional abuse & neglect,
they'll last years. Our shop is just a few miles away from the City
of Kansas City, MO (KCMO) KCMO is the largest municipal user of
hydraulic tools in the country! More than New York. More than Chicago.
More than Los Angeles. More than anybody! KCMO knows hydraulic
tools, and they know how long they last. We've heard of ~ we've
seen ~ hydraulic tools that are 15+ years old!
"Why", you ask? Good question. There are a couple of reasons, but
the primary one is this: Hydraulic tools are sealed from the environment.
They are designed to keep the oil in, and everything else out. A nice
little bonus is that since the oil is always inside the tool, the
inside of the tool is always being oiled! You can't forget
to oil your tools with hydraulic tools!
Hydraulics vs. Pneumatics (Download
the Comparison)
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